Thursday, 22 September 2011 12:36

The ABC's of oil

The ABC's of oil by John Evans, Diagnostics Manager, WearCheck.

When purchasing a can, drum or tankerful of oil, how can you be sure of what you are buying, where you can use it, and what quality you are getting for your money? On every can of lubricating oil there is (or should be) a series of numbers and letters that describe what is inside. This article will look at what those numbers and letters tell you.

Oils have both physical and chemical properties. They consist of a ‘base stock’ which is refined crude oil blended with various ‘chemicals’ that impart desired properties to the lubricant enabling it to perform its job.

Let’s look at the physical properties first:

The most important physical property of an oil is its viscosity. Viscosity is defined as a fluid’s resistance to flow, under gravity, at a specified temperature. What that simply means is - ‘how thick is the oil?’ Thick oils do not flow so easily and have high viscosities, thin oils are quite fluid and have low viscosities. Think how differently compressor fluids behave when poured, compared to gearbox oils.

The actual property of interest is called kinematic viscosity, its units are known as centistokes and one centistoke is one millimetre squared per second. It is important to remember that as temperature increases, the viscosity of an oil decreases.

The SAE or Society of Automotive Engineers has a grading system that describes the viscosities of oils that are used in all automotive applications from motor scooters, family cars and4X4s to buses, trucks and bulldozers.

There are two parallel systems, one for engine oils and one for gear oils. The number and letters associated with the SAE system are shown below.

SAE grading system

The reason for two systems is that gear oils have very different chemical properties to engine oils as they have to perform different functions. You might get away with putting an engine oil in a gearbox but you certainly won’t do your engine any good by putting in a gear oil. If it is a big number (more than 60) it is a gear oil, if it is a small number (less than 70) it is an engine oil. This is to avoid confusion. It is important, however, to note that both series cover the same range of viscosities. An SAE 30 engine oil is just as thick as an SAE 85W gear oil.

You will note that some of the grades have a ‘W’ after them, these are the lower or thinner grades that function better at low temperatures as all oils will be thicker when they are cold. These grades can also be blended with other non-W grades to form what are known as multigrade oils. Monograde oils have such designations as SAE 10W or SAE 90 whereas the multigrades have names such as 20W50 or 80W90. Remember, if you increase the temperature of an oil you will decrease its viscosity; a temperature viscosity graph may look like this:

Viscosity vs oil temperature

On a very cold winter’s morning, the temperature might be as low as -10 degrees Celsius; but at operating temperatures, the engine will have heated the oil to 90 degrees Celsius. Ideally,you require a fairly thin oil that will flow at low temperatures but doesn’t thin out too much as the engine reaches operating temperature. Multigrade oils are formulated to perform under exactly these conditions as they thin out less than monograde oils when they are heated. The following graph is an exaggerated illustration of how the two types of oils behave:


Mono vs multigrade oils

The advantage of using a multigrade oil is that its viscosity is more stable over a greater range of temperatures. In effect, a 20W50 will behave like an SAE 20W when it is cold and an SAE 50 when it is hot providing protection for your engine over a wide range of conditions. The ‘W’, in fact, stands for “winter".

Viscocity being measured in a laboratory

Well, that has dealt with the physical properties of the oil, but what about the chemicals that are added to the base stock in order for the oil to do its specific job? In other words, if I buy a can of oil, how good is it?

More to follow in part 2 of The ABC’s of oil.

Add comment


Security code
Refresh

Social Media links

More stories


New WearCheck Kitwe laboratory opens its doors
The official opening ceremony for WearCheck’s 6th world-class oil analysis laboratory - situated in...
418 Hits
WearCheck - a year in review
Despite difficult global trading circumstances, WearCheck enjoyed a successful and busy year in 2011 ...
471 Hits
Thank you and best wishes for the festive season
As the end of 2011 approaches, we review a very busy and successful year, in spite of lingering globa...
447 Hits
WearCheck Monitor 61
What’s news at WearCheck? 2011 has been jam-packed with exciting new developments at WearCheck, ...
580 Hits
Why WearCheck?
Why WearCheck? What is it that sets WearCheck apart from other oil analysis laboratories? Why would ...
518 Hits
WearCheck riders saddle up for 94.7 cycle race
An intrepid team of WearCheck staff, family members, and Set Point Group colleagues from around South...
526 Hits
WearCheck’s world-class team of diagnosticians
WearCheck’s diagnostic team, who between them boast 125 collective years of oil analysis experience...
537 Hits
Oil analysis prevents equipment failure for Atlantis Mining
Oil analysis by WearCheck Africa proved instrumental in avoiding machine failure on two of Middelburg...
476 Hits
New product: Turbine Oil Analysis
The performance of the oil in a turbine application is vital in many aspects to ensure reliable perfo...
561 Hits
Technical Bulletin 52: How do oils degrade
Oils have a finite lifetime – they will eventually degrade and/or become contaminated, and will nee...
651 Hits

Blog Comments